18650 Battery Pack Custom 1S~4S 2P~6P 3.7V 7.4V 11.1V 14.8V Rechargeable Li-ion Pack for Power Tool Laptop E-bike Robot Power Station | OEM ODM Factory Direct

$12.50

📦 MOQ: 100 units | OEM & Custom Orders Welcome

SKU: HNF12007 Category: Tag:

🔋 Custom 18650 Battery Pack — 3.7V ~ 14.8V Multi-Cell Rechargeable Li-ion Pack | 1S~4S / 1P~6P OEM Solutions

Overview

We manufacture fully customized 18650 lithium-ion battery packs covering single-cell to multi-cell configurations from 1S1P to 4S4P — delivering voltages from 3.7V to 14.8V and capacities from 2000mAh to 24,000mAh+. Each pack is assembled with premium Grade A 18650 cells, integrated BMS with cell balancing, and your choice of connector, wire gauge, housing, and branding. Whether you need a compact 1S2P power bank core or a high-capacity 4S4P industrial pack, we engineer it to your exact specification with CE and UN38.3 certification support.


Configuration Matrix

Series (Voltage)Parallel OptionsVoltageCapacity RangeEnergy Range
1S1P / 2P / 3P / 4P / 5P / 6P3.7V2000 ~ 12000mAh7.4 ~ 44.4Wh
2S1P / 2P / 3P / 4P7.4V2000 ~ 8000mAh14.8 ~ 59.2Wh
3S1P / 2P / 3P / 4P11.1V2000 ~ 8000mAh22.2 ~ 88.8Wh
4S1P / 2P / 3P / 4P14.8V2000 ~ 8000mAh29.6 ~ 118.4Wh

📌 Capacity per string based on 2000mAh/cell standard. Higher capacity cells (2500 / 3000 / 3500mAh) available — contact us for upgraded spec.


Popular Configuration Quick Reference

ConfigVoltageCapacityEnergyMost Common Application
1S2P3.7V4000mAh14.8WhPower banks, smart speakers
1S3P3.7V6000mAh22.2WhLarge power banks
1S4P3.7V8000mAh29.6WhPortable energy storage
1S6P3.7V12000mAh44.4WhHigh-capacity backup packs
2S1P7.4V2000mAh14.8WhRC vehicles, slim tools
2S2P7.4V4000mAh29.6WhPower tools, robot arms
3S1P11.1V2000mAh22.2WhLaptops, e-scooters
3S2P11.1V4000mAh44.4WhIndustrial equipment
3S3P11.1V6000mAh66.6WhPortable power stations
4S1P14.8V2000mAh29.6WhHigh-voltage tools, drones
4S2P14.8V4000mAh59.2WhE-bikes, AGV carts
4S3P14.8V6000mAh88.8WhHeavy industrial packs
4S4P14.8V8000mAh118.4WhLarge portable power stations

Standard Cell Specifications

ParameterSpecification
Cell Format18650 Cylindrical Li-ion
Cell GradeGrade A
Cell Capacity2000 / 2500 / 3000 / 3500mAh
Nominal Voltage3.7V per cell
Charge Voltage4.2V per cell
Discharge Cut-off2.75V per cell
Max Charge Rate1C per cell
Continuous Discharge1C ~ 2C per cell
Self-discharge≤ 2% / month
Cycle Life≥ 500 cycles
Capacity Retention≥ 80% at 500 cycles
Cell DiameterØ18mm
Cell Length65mm
Operating Temp-20°C ~ 60°C

Series vs Parallel — Engineering Logic

SERIES (S) increases VOLTAGE:
1S = 3.7V │ 2S = 7.4V │ 3S = 11.1V │ 4S = 14.8V

PARALLEL (P) increases CAPACITY:
1P = 2000mAh │ 2P = 4000mAh │ 3P = 6000mAh │ 6P = 12000mAh

COMBINED example — 3S2P:
├── String 1: Cell A → Cell B → Cell C (11.1V / 2000mAh)
└── String 2: Cell D → Cell E → Cell F (11.1V / 2000mAh)
    Parallel → 11.1V / 4000mAh = 44.4Wh total

📌 Rule: Add S to raise voltage for higher-power motors & systems. Add P to extend runtime. Combine both for maximum power AND endurance.


BMS Features — All Packs

ProtectionFunction
⚡ Overcharge per cellCutoff at 4.25V — prevents thermal runaway
🔋 Over-discharge per cellCutoff at 2.75V — preserves cycle life
⚖️ Cell balancingAuto during charge — equalizes all cells
🔥 OvercurrentTrip threshold per pack rating
⚠️ Short-circuitInstant cutoff — field & user safety
🌡️ Over-temperatureCutoff at 65°C — thermal protection
🔁 Auto-recoveryResumes after fault is cleared
📊 Optional fuel gaugeI²C / SMBus SOC reporting (on request)

Applications by Configuration

IndustryRecommended ConfigTypical Device
🔋 Power Banks1S2P ~ 1S6PPortable chargers, solar storage
💻 Laptops & Tablets3S2P ~ 3S3PReplacement laptop packs
🔧 Power Tools2S2P ~ 4S2PCordless drills, circular saws
🚲 Light EV3S3P ~ 4S4PE-bikes, e-scooters, golf carts
🤖 Robotics & AGV3S2P ~ 4S3PIndustrial robots, AGV carts
🚁 Drones & UAV4S1P ~ 4S2PSurvey drones, agricultural UAV
🏥 Medical2S1P ~ 3S2PMobile medical carts, portable monitors
⚡ Energy Storage3S3P ~ 4S4PPortable power stations, backup UPS
🏭 Industrial4S2P ~ 4S4PHeavy equipment, field instruments

Charging Requirements by Configuration

ConfigCharge VoltageCharger TypeBalance Connector
1S×P4.2VStandard Li-ionNot required
2S×P8.4V2S balance chargerJST-XH 3Pin
3S×P12.6V3S balance chargerJST-XH 4Pin
4S×P16.8V4S balance chargerJST-XH 5Pin

⚠️ Always use a charger matching the S (series) count of your pack. Mismatched chargers will damage cells or cause safety hazards.


Housing & Assembly Options

OptionDescriptionBest For
PVC heat shrinkLightweight, slim wrapPower banks, consumer devices
ABS hard caseImpact-resistant shellPower tools, industrial
Aluminum housingPremium, ruggedMedical, outdoor equipment
Custom enclosurePer your mechanical drawingOEM product integration
Bare cells + BMSDIY assemblyEngineering samples

OEM / Custom Specification Form

ParameterYour Options
Series count (S)1S / 2S / 3S / 4S
Parallel count (P)1P ~ 6P
Cell capacity2000 / 2500 / 3000 / 3500mAh
Output voltage3.7V / 7.4V / 11.1V / 14.8V
Output connectorXT30 / XT60 / DC Jack / Anderson / custom
Balance connectorJST-XH (2S~4S) / custom
Wire gaugeAWG10 ~ AWG22 per current rating
BMS ratingPer max discharge current
Smart BMSUART / I²C / SMBus / CAN on request
HousingPVC / ABS / Aluminum / custom
CertificationCE, UN38.3, RoHS, UL1642, IEC62133
Label & brandingOEM white-label / custom print
MOQ10 pcs(样品订单欢迎)

IATA Air Freight Compliance by Configuration

ConfigTypical EnergyIATA CategoryAir Freight Status
1S2P14.8WhSection II✅ Easiest, no quantity limit
2S2P29.6WhSection II✅ Standard DG
3S2P44.4WhSection IB✅ Eligible with UN38.3
3S3P66.6WhSection IB✅ Below 100Wh threshold
4S3P88.8WhSection IB✅ Below 100Wh threshold
4S4P118.4WhSection IA⚠️ Requires special handling

✈️ Logistics tip: For packs ≤100Wh we strongly recommend finalizing at 4S3P (88.8Wh) to stay within Section IB limits — significantly simpler and cheaper air freight than Section IA.


Certification & Compliance

CertificateScopeStatus
✅ CEEU market complianceStandard
✅ UN38.3Global air & sea freightStandard
✅ RoHSHazardous substance complianceStandard
✅ MSDSMaterial safety data sheetStandard
📋 UL 1642US cylindrical cell standardOn request
📋 IEC 62133Portable battery safetyOn request
📋 UL 2054Household battery packOn request
📋 KCKorea marketOn request

Why Choose Us?

  • 🏭 Factory Direct — own 18650 pack assembly lines, zero intermediaries
  • 📐 Full matrix coverage — 1S1P to 4S4P, any combination from one supplier
  • ⚖️ BMS cell balancing standard — every multi-cell pack balanced before shipment
  • 🔋 Grade A cells only — no B-grade, no refurbished cells, capacity verified
  • 📋 CE + UN38.3 ready — full DG documentation for global procurement
  • ✈️ Logistics consulting — we advise optimal configuration to minimize DG shipping cost
  • 🔬 10-day OEM sample — any configuration, any connector, rapid turnaround
  • 🛠️ Full OEM service — from spec sheet to certified mass production

📩 Tell us your voltage, capacity, current draw & housing requirements — we’ll design and quote the optimal 18650 pack configuration within 24 hours.

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